1993 Bronco Wont Shift please help

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miesk5

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Yo,

What caused the illumination issue?

R134a... hopefully there were no leaks.

Conversion in an 89; "...I have converted mine from R12 to R134a, and it cools the truck much faster. The first thing you need to do is replace ALL of your "O" rings. **** them with a small amount of Vasoline, USE NOTHING ELSE. Since it hasn't been used in a while, go ahead and replace the Expansion Valve, and the Reciever/Drier. You can pick all of these up at your local Autozone(the O rings come in an assortment pack, so get 3 packs to make sure you have what you need). Replace them now, it WILL save you money in the end. Then, you will need to go to an A/C service center to have your system Vaccumed out to a negative 3 lb's. This will clean out any R12 left in the system, and allow you to get enough R134A in there to cool properly. Most of the problems you hear about R134A, is because they didn't draw the system down to negative pressure. You will need to disconnect the harness that connects to your Reciever/Drier, and make a female to male spade jumper, to bypass the Low Refrigerant switch(you'll see what to do when you pull it), to get the compressor to come on. Install the adapters, and charge it up following the instructions. Don't forget to reconnect your Low Refrigerant switch when finished. Depending on your system type, you may need more refrigerant than the kit supplies. I had to add about a half extra can to get up to the proper pressure. You can get this kit at Walmart, and Autozone too. Why wait on shipping to save 50 cent ?..." by sweepersrgr8 @

http://broncozone.com/topic/1055-ac-conversion/

R134A Conversion in a 93 by Steve @ http://www.supermotors.net/registry/21191/71804-4

To view narrative, under his name in upper left, click Select Alternate View; clicK Thumbnails + Captions.

For component info, see my site @ http://schwimserver5.com/index.php?index=84http://schwimserver5.com/index.php?index=84

...

ABS

Here is your 93 wiring diagram

http://www.revbase.com/BBBMotor/Wd/DownloadPdf?id=8624

What fuse is blowing?

This will be involved because I have no Ford information on this issue other than what I gave you.

Short Circuit Troubleshooting; "NOTE: Never use a self-powered test light to perform checks for opens or shorts when power is applied to the circuit under test. The test light can be damaged by outside power.

Isolate the circuit from power and ground.

Connect the self-powered test light or ohmmeter ground clip to a good ground and probe any easy-to-reach point in the circuit.

If the light comes on or there is continuity, there is a short somewhere in the circuit.

To isolate the short, probe a test point at either end of the isolated circuit (the light should be on or the meter should indicate continuity).

Leave the test light probe engaged and sequentially open connectors or switches, remove parts, etc. until the light goes out or continuity is broken.

When the light goes out, the short is between the last two circuit components which were opened."

http://www.freeautomechanic.com/wiringproblems%206.html

 
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Bmarlowe30

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the illumination was a bad fuse that somehow was checking good with my volt meter.

the abs fuse is no longer blowing.

but when you start the bronco the light is off. go in reverse its fine shift to drive and move ten feet and the abs light comes on again. I have take the abs computer off anf jumped the wires in the plug again but it is no longer shifting.

 

miesk5

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Yo,

OK,

Sorry for the delay in replying. I have to figure out how to refresh the site so that I can see new posts.

Have you tried to test the 4WABS for its codes?

4WABS Self Test & Test Connector Diagram, Component Locations, DTCs, 93-96; USE THIS PROCESS! "...The 4WABS TEST Connector is red; located at the left-hand side (driver's side) of the engine compartment and marked ANTI-LOCK TEST; Light Flash Technique 1. Note: If 12V test light is not available, the amber ABS warning light also flashes during this test. Locate test connector in the engine compartment and install 12V test light between Pins C and E. 2. With the ignition off, jumper Pin E to B. 3. Turn key to RUN position. 4. Remove jumper between Pins E and B after 5 seconds. 5. Count light flashes of test light or amber ABS warning light..." read more by Stephen;

miesk5 Note; for all Resistance tests, battery needs to be disconnected; remove Negative cable at battery

http://www.supermotors.net/registry/media/255501_1

 
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Bmarlowe30

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where can I get a list of the codes?

found the codes its RF and LF sensor code and rear hydraulic code..

so really all this is whats making it not shift?

also how do I fix these issues?

 
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miesk5

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Yo Brian,

Let me know the code numbers;

Here they are for VSS SENSOR, AKA..33 Rear Axle Speed Sensor

And 77 Rear Axle Speed Sensor

Both would affect E4OD SHIFTING

..

33 at

http://redirect.viglink.com/?format=go&jsonp=vglnk_147846920519117&key=6ed47b392b9edfe394b9e89b72717104&libId=iv768vgj01000bgv000MAi23654y3&loc=http%3A%2F%2Ffullsizebronco.com%2Fforum%2F7-1980-96-bronco-tech%2F192557-4wabs-indicator-problem.html&v=1&out=http%3A%2F%2Fcontent.chiltonsonline.com%2Fcontent%2Fimages%2F8492%2Fimages%2F84929170.pdf&ref=http%3A%2F%2Fschwimserver5.com%2Findex.php%3Findex%3D240&title=4WABS%20Indicator%20Problem%20-%20Ford%20Bronco%20Forum&txt=http%3A%2F%2Fcontent.chiltonsonline.com%2Fco...s%2F84929170.pdf

And

http://redirect.viglink.com/?format=go&jsonp=vglnk_147846929717218&key=6ed47b392b9edfe394b9e89b72717104&libId=iv768vgj01000bgv000MAi23654y3&loc=http%3A%2F%2Ffullsizebronco.com%2Fforum%2F7-1980-96-bronco-tech%2F192557-4wabs-indicator-problem.html&v=1&out=http%3A%2F%2Fcontent.chiltonsonline.com%2Fcontent%2Fimages%2F8492%2Fimages%2F84929171.pdf&ref=http%3A%2F%2Fschwimserver5.com%2Findex.php%3Findex%3D240&title=4WABS%20Indicator%20Problem%20-%20Ford%20Bronco%20Forum&txt=http%3A%2F%2Fcontent.chiltonsonline.com%2Fco...s%2F84929171.pdf

And

http://redirect.viglink.com/?format=go&jsonp=vglnk_147846933237819&key=6ed47b392b9edfe394b9e89b72717104&libId=iv768vgj01000bgv000MAi23654y3&loc=http%3A%2F%2Ffullsizebronco.com%2Fforum%2F7-1980-96-bronco-tech%2F192557-4wabs-indicator-problem.html&v=1&out=http%3A%2F%2Fcontent.chiltonsonline.com%2Fcontent%2Fimages%2F8492%2Fimages%2F84929172.pdf&ref=http%3A%2F%2Fschwimserver5.com%2Findex.php%3Findex%3D240&title=4WABS%20Indicator%20Problem%20-%20Ford%20Bronco%20Forum&txt=http%3A%2F%2Fcontent.chiltonsonline.com%2Fco...s%2F84929172.pdf

And

http://redirect.viglink.com/?format=go&jsonp=vglnk_147846934930320&key=6ed47b392b9edfe394b9e89b72717104&libId=iv768vgj01000bgv000MAi23654y3&loc=http%3A%2F%2Ffullsizebronco.com%2Fforum%2F7-1980-96-bronco-tech%2F192557-4wabs-indicator-problem.html&v=1&out=http%3A%2F%2Fcontent.chiltonsonline.com%2Fcontent%2Fimages%2F8492%2Fimages%2F84929173.pdf&ref=http%3A%2F%2Fschwimserver5.com%2Findex.php%3Findex%3D240&title=4WABS%20Indicator%20Problem%20-%20Ford%20Bronco%20Forum&txt=http%3A%2F%2Fcontent.chiltonsonline.com%2Fco...s%2F84929173.pdf

No test for 77. I THINK it is same as 33

***

Codes:

11 Possible Source(s):

� Anti-lock brake electronic control module failure.

Action(s) to take:

� REPLACE anti-lock brake electronic control module.

16 Possible Source(s):

� System OK.

Action(s) to take:

� None.

17 Reference Voltage/Intermittent Valve Fault

Possible Source(s):

� 30 amp fuse open.

� Intermittent connections to battery, main relay or ground.

� Main relay coil or contacts open.

� Open or short to ground in Circuit 532 (O/Y).

� Open or short to ground in Circuit 599 (PK/LG).

� Open or short to ground in Circuit 601 (LG/PK).

� Short to ground through anti-lock hydraulic control unit.

� Intermittent valve failures.

� High resistance valves.

22 Front Left Inlet Solenoid Valve Concern Diagnosis

Possible Source(s):

� Intermittent open Circuit 495 (T).

� Terminal backout in anti-lock brake electronic control module connector Pins 17 and 40.

� Terminal backout in anti-lock hydraulic control unit connector Pins 1, 4 and 6.

� Open or shorted inlet front left valve coil.

� Open or shorted driver in anti-lock brake electronic control module.

23 Front Left Outlet Solenoid Concern Diagnosis

Possible Source(s):

� Intermittent open Circuit 496 (O).

� Terminal backout in anti-lock brake electronic control module connector Pins 17 and 26.

� Terminal backout in anti-lock hydraulic control unit connector Pins 1, 4 and 7.

� Open or shorted outlet front left valve coil.

� Open or shorted driver in anti-lock brake electronic control module.

24 Front Right Inlet Solenoid Valve Concern Diagnosis

Possible Source(s):

� Intermittent open Circuit 497 (W).

� Terminal backout in anti-lock brake electronic control module connector Pins 17 and 34.

� Terminal backout in anti-lock hydraulic control unit connector Pins 1, 4 and 8.

� Open or shorted inlet front right valve coil.

� Open or shorted driver in anti-lock brake electronic control module.

25 Front Right Outlet Solenoid Valve Concern Diagnosis

Possible Source(s):

� Intermittent open Circuit 498 (PK).

� Terminal backout in anti-lock brake electronic control module connector Pins 17 and 15.

� Terminal backout in anti-lock hydraulic control unit connector Pins 1, 4 and 5.

� Open or shorted outlet front right valve coil.

� Open or shorted driver in anti-lock brake electronic control module.

26 Rear Axle Inlet Solenoid Valve Concern Diagnosis

Possible Source(s):

� Intermittent open Circuit 499 (GY/BK).

� Terminal backout in anti-lock brake electronic control module connector Pins 17 and 33.

� Terminal backout in anti-lock hydraulic control unit connector Pins 1, 4 and 2.

� Open or shorted inlet rear axle valve coil.

� Open or shorted driver in anti-lock brake electronic control module.

27 Rear Axle Outlet Solenoid Concern Diagnosis

Possible Source(s):

� Intermittent open Circuit 510 (T/R).

� Terminal backout in anti-lock brake electronic control module connector Pins 17 and 27.

� Terminal backout in anti-lock hydraulic control unit connector Pins 1, 4 and 3.

� Open or shorted outlet rear axle valve coil.

� Open or shorted driver in anti-lock brake electronic control module.

31 Left Front Brake Anti-Lock Sensor Diagnosis (Static)

Possible Source(s):

� Poor connection at left front brake anti-lock sensor.

� Terminal damage or backout in anti-lock brake electronic control module connector Pins 24 and 25.

� Terminal damage or backout in two-pin sensor connector.

� Open or shorted left front brake anti-lock sensor.

� Open or shorted Circuit 521 (T/O) or 522 (T/BK).

� Improper front left anti-lock brake sensor cable routing leading to above.

� Defective front left wheel speed sensor electrical test circuit in anti-lock brake electronic control module.

32 Right Front Brake Anti-Lock Sensor Diagnosis

Possible Source(s):

� Poor connection at right front brake anti-lock sensor.

� Terminal damage or backout in anti-lock brake electronic control module connector Pins 36 or 23.

� Terminal damage or backout in two-pin anti-lock brake sensor connector.

� Open or shorted right front brake anti-lock sensor.

� Open or shorted Circuit 514 (Y/R) or 516 (Y/BK).

This would affect E4OD SHIFTING

*** 33 Rear Axle Speed Sensor Diagnosis

Possible Source(s):

� Poor connection at vehicle speed sensor.

� Terminal damage or backout in anti-lock brake electronic control module connector Pins 21 or 22.

� Terminal damage or backout in two-pin sensor connector.

� Open or shorted vehicle speed sensor coil.

� Open or shorted Circuit 518 (LG/R) or 519 (LG/BK).

� Improper vehicle speed sensor cable routing leading to above.

� Defective vehicle speed sensor electrical test circuit in anti-lock brake electronic control module. Note: some vehicles were built using Circuit 523 (R/PK) in place of 518 (LG/R).

35

41

55

75 Left Front Brake Anti-Lock Sensor Diagnosis (Dynamic)

Possible Source(s):

� Damaged/missing front brake anti-lock sensor indicator teeth or missing front brake anti-lock sensor indicator.

� Air gap too small or too large.

� Excessive axle vibration.

� Weak front brake anti-lock sensor.

� Loose front brake anti-lock sensor.

� INTERMITTENT short or open in Circuit 521 (T/O) or 522 (T/BK).

� Disturbances caused by ignition or radio frequency interference.

� Defective trigger circuit in anti-lock brake electronic control module.

36

42

56

76 Right Front Brake Anti-Lock Sensor Diagnosis (Dynamic)

Possible Source(s):

� Damaged/missing front brake anti-lock sensor indicator teeth or missing front brake anti-lock sensor indicator.

� Air gap too small or too large.

� Excessive axle vibration.

� Weak front brake anti-lock sensor.

� Loose front brake anti-lock sensor.

� INTERMITTENT short or open in Circuit 514 (Y/R) or 516 (Y/BK).

� Disturbances caused by ignition or radio frequency interference.

� Defective trigger circuit in anti-lock brake electronic control module.

37

43

57

This would affect E4OD SHIFTING

***77 Rear Axle Speed Sensor Diagnosis (Dynamic) ***

Possible Source(s):

� Damaged/missing indicator ring teeth or missing indicator ring.

� Air gap too small or too large.

� Excessive axle vibration.

� Weak rear axle sensor.

� Loose rear axle sensor.

� Disturbances caused by ignition or radio frequency interference.

� Defective trigger circuit in anti-lock brake electronic control module.

� Intermittent short or open in Circuit 518 (LG/R) or 519 (LG/BK). Note: Some vehicles were built using Circuit 523 (R/PK) in place of 518 (LG/R).

51 Hydraulically Inoperative Front Left Outlet Valve or Sensor Disturbance Detected

Possible Source(s):

� Pinched or closed brake line or hose.

� Worn or clogged front left outlet valve.

52 Hydraulically Inoperative Right Front Outlet Valve or Sensor Disturbance Detected

Possible Source(s):

� Pinched or closed brake line or hose.

� Worn or clogged front right outlet valve.

53 Hydraulically Inoperative Rear Axle Outlet Valve or Sensor Disturbance Detected

Possible Source(s):

� Pinched or closed brake line or hose.

� Worn or clogged rear axle outlet valve.

63 Pump Motor Triggered but Did Not Run

Possible Source(s):

� Damaged pump motor.

� Terminal backout in anti-lock brake electronic control module harness connector Pins 17, 29, 37 and 38.

� Open or shorted pump motor relay coil.

� Open contacts in pump motor relay.

� Terminal backout in pump motor 4-way, Pins 1, 2, 3 or 4.

65 Acceleration Sensor

Possible Source(s):

� Terminal backout in anti-lock brake electronic control module wiring harness connector Pins 30, 31 and 32.

� Worn or damaged acceleration switch.

� Worn or damaged anti-lock brake electronic control module.

� Acceleration switch terminal backout, Pins 1, 2 and 3.

� Short to ground in Circuits 836 (O/W), 886 (O/BK) and 887 (Y).

67 Pump Motor Running but Not Triggered

Possible Source(s):

� Damaged trigger circuit in anti-lock brake electronic control module.

� Terminal backout in anti-lock brake electronic control module harness connector Pins 2 and 3.

� Welded relay contacts.

� Short to ground in Circuit 539 (PK/LB).

-- Amber ABS Warning Lamp On, No Code

Possible Source(s):

� Worn or damaged ignition switch.

� Open ignition feed circuit to anti-lock brake electronic control module.

� Low battery voltage (less than 8V).

� Blown ignition fuse.

� Open system ground.

ABS and Speedometer Are Not Functioning Properly

Possible Source(s):

� No signal to anti-lock brake electronic control module from vehicle speed sensor.

� No signal to speedometer from anti-lock brake electronic control module.

� Defective vehicle speed sensor.

 

miesk5

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Yo,

I had to exercise my leg, sorry.

I just tried to open each test link that I posted, but I got error messages. It happens to me because Comcast limits bandwidth and download rates although we pay for the highest tier a blast service.

!

As you can see, the tests require a Ford break out box that I don't have, but you can see the possible causes such as terminal back out in the vss sensor, or high resistance in a circuit that is caused by corroded terminals, wire strands, ground points, etc.

 
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miesk5

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Yo,

For 77,

Any slight dents, chips, etc., in either the tonr ring or VSS will create needle waver. Measure air gap between the VSS and tone ring. It should be 0.38-0.51mm (0.015-0.020").

Check tone ring runout per the same ring gear backface runout procedure of the appropriate model Powertrain/Drivetrain Service Manual, Section 05-00. Make sure the tone ring is mounted correctly to the ring gear. If runout is more than 0.1mm (0.004"), perform the differential runout check per the procedure in the appropriate model Powertrain/Drivetrain Service Manual, Section 05-02A or 05-02D, to find cause and repair as needed.

 

miesk5

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Yo,

I found another possibility..

E4OD Pump Assembly;

Bolts not tightened to specification

Retighten bolts to specification.

Gaskets damaged

Inspect for damage and replace.

Main regulator/booster valve damaged, missing, misassembled

Inspect for damage. Service as required.

Excessive pump gear end clearance

Perform pump gear end clearance check

 
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Bmarlowe30

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my codes are: 25, 31, 32, 41 and 53

ive tested the front conections with a volt meter while spinning the tires and they check good. and the speed sensor in the back is good also

 

miesk5

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Yo,

None of those 4WABS codes will affect the shifting.

Will look them up later and post the tests.

Will it shift ok with the 4WABS Module connected, but not jumpered while the amber ABS indicator lamp is lit?

 

miesk5

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Yo Brian,

EDIT ADDED INFO IN UPPER CASE;

IS THE OVERDRIVE ON/OFF LED BLINKING WITH ENGINE ON?

I can only provide this which Ford cites in its E4OD Diagnosis by Symptom for Some or All Shifts Missing without A DTC:

Electrical inputs/outputs:

vehicle wiring harness; Solenoid Pack Connector; "...It's on the passenger side of the transmission. You'll need to remove a small heat shield (two bolts) next to the catalytic converter, and probably clean away a TON of gunk before yanking it. Ford wasn't too bright in designing the placement of this connector. The connector has a single press-in tab latching it in place..." by SigEpBlue

Solenoid Pack Connector Location; ..."I just pulled an e4od out of a 92 and that connector is VERY easy to get to if you are willing to pull your carpet. There is a very convenient access panel in the center there and it makes reaching the top and sides of the tranny very easy..." by gunterelectric226

Any time an electrical connector or solenoid body is disconnected, inspect the connector for terminal condition, corrosion and contamination. Also inspect the connector seal for damage. Clean, repair or replace as required.

Remove solenoid body assembly connector by pushing on the center tab and pulling on the wire harness. by Ford

powertrain control module; doubtful..usually throws many codes that are different in multiple a Self Test for codes. But if there is or was any burnt aroma in kick panel then it should be pulled, opened and infected for leaky capacitors.

throttle position sensor test @ www.fuelinjectedford.com/page30.html

vehicle speed sensor, no codes, so...

shift solenoid 1, shift solenoid 2. Could be sticky. A shop can test and probably replace the valve body.

Fluid; Improper level & Condition...Adjust fluid to proper level.

Shift Linkage (Internal/External) or Cable Damaged, misadjusted, disconnected... Inspect and service as required.

Shift Cable Adjustment & Indicator Cable Adjustment in 92-96

Source: by Stephen @ http://www.supermotors.net/vehicles/registry/media/434182

EDIT, ADDED FOLLOWING;

BTW, CAN YOU START ENGINE WITH NO ISSUES WITH KEY CYLINDER BINDING? IF NOT, CAN YOU MOVE THE SHIFT LEVER TO DRIVE OR REVERSE, ETC.?

After servicing linkage, verify that the transmission's

Manual Lever Position/Transmission Range (MLP/TR) Sensor Test, Pin-Point in 92-96; from Ford EVTM; "...The negative lead of the multimeter should be placed at the MLPS signal-return ground terminal at the MLPS. Check the resistance of the MLPS: The resistance of the MLPS (pins 30 and 46).." read more @ http://ww2.justanswer.com/uploads/paynlessauto/2009-08-28_021637_222222.pdf

Some of the problems the MLPS can cause are wrong gear starts, TCC hunting, no 4th gear, engine stalling, high or erratic line pressure & a *** sudden neutral condition ***; ...This sensor is responsible for more malfunctions than any other sensor in the system, and the *** kicker is that it seldom stores a code *** ..." Pete L at transonline.com

Pump Assembly, internal inspection & repair;

Bolts not tightened to specification

Retighten bolts to specification.

Gaskets damaged

Inspect for damage and replace.

Main regulator/booster valve damaged, missing, misassembled

Inspect for damage. Service as required.

Excessive pump gear end clearance

Perform pump gear end clearance check

 
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miesk5

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Yo Brian,

IGNORE ALL THE E4OD RELATED INFO THAT I POSTED IN POSTs #67 & #71

I took a break, cleared my mind and re-read these 4 pages.

In your post #46 the transmission shifted;

"I finally found the exact engine harness I need with the abs and all. I jumped the wires and now it shifts and speedo works!!"

But it stopped shifting after you connected the 4WABS.

Unplug it and jumper the module again.

I looked at the 4WABS CODES AGAIN, 33 INCLUDES Defective trigger circuit in anti-lock brake electronic control module.

 
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