yo Mud,
I still prefer Motorcraft, including the coil;
Motorcraft TFI Ignition Coil Attributes
Source: by SeattleFSB
"Many Bronco owners shop for an ignition coil by looking for the highest voltage available. But I venture to say that there is much more to look for in achieving both a quality ignition system and saving money in the long run.
For clarification, it takes approximately 10-14,000 volts to initiate the spark across the OEM spark plug gap. After the initial arc, the voltage required to sustain the arc is much less and drops off significantly. So while you may have a 48,000v coil you can't actually get that across the plug. The extra power becomes reserve voltage which compensates for worn plugs, increasing resistance in wires and carbon fouling. This increased stress can require an additional 1-5000 volts.
Fact is a higher voltage coil does not work any better, it just lasts longer due to having a higher reserve reducing heat. You cannot push more than 20,000 volts across a spark plug without bad things happening. If you were to try you would see arcing down the side of the plug, across carbon buildups at the electrode end and out any weak points in the wire insulation and connections.
The bottom line is the ideal coil output required for normal applications is about 30,000 volts. So no, your coil does not need to be 48,000v for proper ignition. The benefit would be in having enough reserve to compensate for high resistance due to a worn or altered ignition system.
This is why the Sixlitre Tune recommends a 48,000v coil and larger spark plug wires – to compensate for a substantial increase in resistance from larger than specified spark plug gaps. You are adding resistance as the spark attempts to reach ground. This in turn causes the plug wires to break down and decreases the service life of the rotor, distributor cap, spark plugs and increases the chance of spark scatter within the Distributor Cap.
Think about it, you are setting your spark plugs at a maximum gap even before wear. The higher voltage coil does not reduce stress and wear on your ignition system; it only compensates within a larger margin and then ultimately becomes dependent upon the quality of construction for survival. When opening up your spark plug gap from factory specifications you must be prepared to check your secondary ignition system annually, as opposed to about 40,000 miles with a stock vehicle, or risk performance decreases down the road.
With that being said, IMHO the Motorcraft DG470 TFI Coil is one of the most dependable 48,000v TFI Coils on the market. This is largely due to the quality in design, testing and construction. I have personally had many dependability issues with other imported TFI Coils, such as MSD. Where a Motorcraft Coil has lasted 15 years, I have went through three MSD coils in five years. Your purchase of a TFI Coil should not be totally dependent upon the voltage, but strong consideration should also be made regarding the contruction attributes listed below:
Motorcraft TFI Ignition Coil Attributes
Insulation - Multiple coats on the primary and secondary windings to ensure no internal arcing
Radio-Frequency Interference (RFI) Suppression - Minimize electronic noise
Magnets - Hold strength for the coil to maintain proper energy output
Steel - Used in the lamination stack to ensure a consistent magnetic field needed to develop the required voltage
Coil Housing - Engineered to withstand extremes in temperature without cracking"
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Sixlitre Tune-Up Info, "...=stock timing is 10 degrees, I find optimum timing to be almost exactly 13.5 but you can play around until you notice ping and then back off 2 degrees if you want to, and/or tune by vacuum if you care to. Cheapest Autolites money can buy, nuthin' platinum, nuthin' fancy, just set out to .055 gap...";
you should open up the plug gap to .055 when slapping on the new wires, cap & rotor and MSD coil.
I found the FMS wires were a direct, easy fit on my 1990 Lincoln Town Car 5.0 litre.
Spend the big bucks on the best plug wires you can afford.
A control box does add "some" improvements, maybe 10-15% of the overall improvement from these mods and smooths things out a bit.
Truth is the coil, wires, wider plug gaps, cap & rotor are responsible for 85-90% of the improvement IMHO. So bearing that in mind, if you want to spend all that extra money for a possible 10-15% improvement, then go right ahead.
I did have an MSD-6 on mine, that's what I'm basing these unscientific estimate on. The F#@*Ing thing spent more time in the mail back and forth to Texas so I just said enough and left it on the bench.
I've heard encouraging things about the Crane unit, but remember the box is not where the majority of the improvements came from.
Do the timing bump as soon as you can after adding the parts
miesk5 Note,
info is for vacuum advance distributors
If your vacuum canister isn't adjustable, get one aftermarket, your mileage jump will pay for it. Better have good plug wires and gap plugs to Ford or MSD specs.
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How to Troubleshoot a No Start (Ford 4.9L, 5.0L, 5.8L)
http://troubleshootmyvehicle.com/ford/4.9L-5.0L-5.8L/how-to-troubleshoot-a-no-start-1