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66-96 Ford Broncos - Early & Full Size
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Ashley

Window felt and seal replacement ?

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Ordering new window felt and seal for both doors . Has anyone replaced these ? Mine are SHOT ! LOL !! Do i need to take door panel off ? All one window without side vents . Your help please ? How did you do it ?

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Has anyone replaced the window felt around the door where glass sits ? How did you do it ? Any tips ?

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yo A,

Am having Comcast issues again so I'll post as much relevant info as I can;

 

by Ford for 96

 

Section 01-11: Glass, Frames and Mechanisms
1996 F-150, F-250, F-350, F-Super Duty and Bronco Workshop Manual
REMOVAL AND INSTALLATION
 
Window, Vent and/or Weatherstrip

Removal

  1. Remove the front door trim panel (23942).

  1. Remove the screw retaining the front door vent window division bar to the front door inner panel.

  1. Remove the two screws attaching front door vent window frame to the leading edge of front door (20124).

  1. Lower front door window glass to full down position.

  1. Pull the front door glass top run (21596) out of the front door vent window division bar.

  1. Tilt the front door vent window and front door vent window division bar toward the rear of the front door and remove the front door vent window and frame assembly from the front door.

  1. Remove the retaining nut and front door vent window pivot spring from the vent window lower pivot.

  1. Separate the front door vent window weatherstrip retainer and the pivot stops from the front door vent window frame and front door vent window weatherstrip.

Installation

  1. Position the front door vent window glass frame with the pivot stops into the front door vent window weatherstrip retainer and front door vent window weatherstrip assembly.

  1. Install the front door vent window pivot spring and retaining nut. Adjust spring tension for proper operation.

  1. Position front door vent window glass and front door vent window division bar into front door and to the glass edge. Make sure front door window spacer is in place.



    n12689a.gif


    Item Part Number Description 1 — Front Edge of Door Window Glass Channel Bracket Retainer 11-18mm
    (0.5-0.75 Inch) Forward of Rear Edge of the Front Door Vent Window Division Bar. Tapered End Aft. 2 20124 Front Door 3 234A46 Door Window Glass Channel Bracket Retainer 4 21596 Front Door Glass Top Run 5 — Notch in Front Door Glass Top Run Butted Against Front Door Vent Window Weatherstrip Retainer Reinforcement Pin. 6 — Front Door Vent Window Weatherstrip Retainer Reinforcement Pin
    (Part of 21408) 7 22296 Front Door Vent Window Division Bar 8 21408 Front Door Vent Window Weatherstrip Retainer
  1. Install the vent window frame to leading edge of the front door with two retaining screws.

  1. Install screw attaching front door vent window division bar. Adjust the front door vent window division bar so that the front door window glass is not loose or binding.

  1. Install the front door trim panel and retaining screws.

=========

 

Weatherstrip, Door Glass Belt

Removal

  1. Carefully pry inside and outside front door belt line weatherstrips up and out of the front door window opening. Use care not to damage the paint.

Installation

  1. Align inside and outside front door belt line weatherstrips and press into place until the clips engage the door panel slots.



    n12687a.gif


    Item Part Number Description 1 21452 Front Door Belt Line Outside Weatherstrip 2 21456 Front Door Belt Line Inside Weatherstrip 3 20124 Front Door 4 — Outside Door Panel
    (Part of 20124) 5 — Inside Door Panel
    (Part of 20124)

 

Inspection, Alignment & Lubrication; Weatherstrip, Hinges, & Door Latch Striker Removal & Installation in a 96 from 1996 F-150, F-250, F-350, F-Super Duty and Bronco Workshop Manual
http://www.thedieselstop.com/faq/9497faq/maint/stj/stj13006.htm

 

 

 

Lubrication in a 96 from 1996 F-150, F-250, F-350, F-Super Duty and Bronco Workshop Manual; "...Use Silicone Lubricant C0AZ-19553-AA (jelly) and D7AZ-19553-AA (spray) or equivalent meeting Ford specification ESR-M13P4-A on the door and window weatherstrips whenever necessary. Silicone lubricant helps avoid weatherstrip squeaks and retards excess weatherstrip wear from chafing between the door glass upper frame and the weatherstrip. It also helps to retain door window alignment by reducing friction between the glass frame and the rubber weatherstrip. Use Multi-Purpose Grease Spray D7AZ-19584-AA or equivalent meeting Ford specifications ESR-M1C159-A and ESB-M1C106-B to lubricate door and tailgate hinges. Apply an even coat to all hinge pivot points as outlined in the maintenance schedules or when a binding or squeaking condition occurs..."
 

 

See our Sponsor's site, Jeff's Bronco Graveyard for Window Weatherstrip  http://broncograveyard.com/bronco/c-600-door-weatherstripping.html

 

Shows by year range

 

Installation info for 96 is sim to 80-96

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yo A,
 
Sorry, thought you have a Full Size Bronco; I don't know how I ended-up in the BII/Explorer section?
 
 
 
This is by Chilton;
 
iggie glass R&R info;
 
 
1.Remove the door trim panel and speaker if applicable.
 
2.Remove the screw from the division bar. Remove the inside belt weatherstrip(s) if equipped.
 
3.Remove the 2 vent window attaching screws from the front edge of the door.
 
4.Lower the glass and pull the glass out of the run retainer near the vent window division bar, just enough to allow the removal of the vent window, if equipped.
 
5.Push the front edge of the glass downward and remove the rear glass run retainer from the door.
 
6.If equipped with retaining rivets, remove them carefully. Otherwise, remove the glass from the channel using Glass and Channel Removal Tool 2900, made by the Sommer and Mala Glass Machine Co. of Chicago, ILL., or its equivalent. Remove the glass through the belt opening if possible.
 
To install:
 
7.Install the glass spacer and retainer into the retention holes.
 
8.Install the glass into the door, position on the bracket and align the retaining holes.
 
9.Carefully install the retaining rivets or equivalent.
 
10.Raise the glass to the full closed position.
 
11.Install the rear glass run retainer and glass run.  Install the inside belt weatherstrip(s).
 
12. Check for smooth operation before installing the trim panel.

 

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