Yo J,
Does starter crank engine when it has power?
One thing that Ford suggests for intermittent conditions is a wiggle text.
The technician can attempt to re-create & detect an Intermittent fault using the Wiggle Test procedures.
Key On Engine Off Wiggle Test Procedure:
Hook up a Scan Tool.
Turn the ignition key to the ON position.
For Scan Tool, enter Continuous Monitor Diagnostic Test Mode (DTM), then enter wiggle DTM.
*** BEWARE OF FAN, HOT ENGINE, HOSES, BELTS, PULLEYS ***
Tap, move, and wiggle the suspect sensor and/or harness. When a fault is detected, a Continuous Memory DTC will be stored in memory and indicated as follows:
Malfunction Indicator Lamp (MIL) aka CEL: Lights
Scan Tool: Continuous Tone
Engine Running Wiggle Test Procedure
Special Note:
The Engine Running Wiggle Test may be activated any time the engine is running.
Hook up a Scan Tool
Key off.
Start the engine.
For Scan Tool, enter DTM, then enter wiggle DTM.
Tap, move, and wiggle the suspect sensor and/or harness or drive the vehicle.
When a fault is detected, a Continuous Memory DTC will be stored in memory and indicated as follows:
CEL Lights
Scan Tool: Beeps
....
Intermittents are usually caused by one or more of the following: deteriorated electrical connections, terminal issues, etc. Start by carefully inspecting the suspected circuit for the following conditions:
***Poor mating of the connector halves, especially if the locking tabs are broken, which occurs with our elderly Broncos.***
Terminals backed out or not fully seated in the connector
Damaged terminals or poor terminal to wire connections
Corrision or water intrusion. Pierced or damaged insulation can allow moisture to enter the wiring causing the conductor to corrode inside the insulation. Look for swollen and stiff sections of wire in the suspect circuits.
Wires that are broken inside the insulation
Pinched, cut or chaffed wiring in the harness
Look for unravelled or missing harness wrapping and loose harnesses where PO pulled harness from its straps, and/or clips.
Wiring that is damaged as a result of being in contact with exhaust components.
Does starter crank engine when it has power?
One thing that Ford suggests for intermittent conditions is a wiggle text.
The technician can attempt to re-create & detect an Intermittent fault using the Wiggle Test procedures.
Key On Engine Off Wiggle Test Procedure:
Hook up a Scan Tool.
Turn the ignition key to the ON position.
For Scan Tool, enter Continuous Monitor Diagnostic Test Mode (DTM), then enter wiggle DTM.
*** BEWARE OF FAN, HOT ENGINE, HOSES, BELTS, PULLEYS ***
Tap, move, and wiggle the suspect sensor and/or harness. When a fault is detected, a Continuous Memory DTC will be stored in memory and indicated as follows:
Malfunction Indicator Lamp (MIL) aka CEL: Lights
Scan Tool: Continuous Tone
Engine Running Wiggle Test Procedure
Special Note:
The Engine Running Wiggle Test may be activated any time the engine is running.
Hook up a Scan Tool
Key off.
Start the engine.
For Scan Tool, enter DTM, then enter wiggle DTM.
Tap, move, and wiggle the suspect sensor and/or harness or drive the vehicle.
When a fault is detected, a Continuous Memory DTC will be stored in memory and indicated as follows:
CEL Lights
Scan Tool: Beeps
....
Intermittents are usually caused by one or more of the following: deteriorated electrical connections, terminal issues, etc. Start by carefully inspecting the suspected circuit for the following conditions:
***Poor mating of the connector halves, especially if the locking tabs are broken, which occurs with our elderly Broncos.***
Terminals backed out or not fully seated in the connector
Damaged terminals or poor terminal to wire connections
Corrision or water intrusion. Pierced or damaged insulation can allow moisture to enter the wiring causing the conductor to corrode inside the insulation. Look for swollen and stiff sections of wire in the suspect circuits.
Wires that are broken inside the insulation
Pinched, cut or chaffed wiring in the harness
Look for unravelled or missing harness wrapping and loose harnesses where PO pulled harness from its straps, and/or clips.
Wiring that is damaged as a result of being in contact with exhaust components.
Last edited by a moderator: