Possible Component | Reference/Action |
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220 — ELECTRICAL ROUTINE | |
Powertrain Control System | |
- Electrical inputs/outputs, vehicle wiring harnesses, powertrain control module, throttle position sensor, vehicle speed sensor, shift solenoid 1, shift solenoid 2
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- Run On-Board Diagnostics. Refer to Powertrain Control/Emissions Diagnosis Manual for diagnosis. Perform Service Manual Pinpoint Test A using Rotunda Transmission Tester 007-00085 and Cable and Overlay 007-00107 or equivalents as outlined in this section. Service as required. Clear codes, road test and rerun On-Board Diagnostics.
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320 — HYDRAULIC/MECHANICAL ROUTINE | |
Shift Linkage (Internal/External) or Cable | |
- Damage, misadjusted
- Transmission Range (TR) sensor damaged, misadjusted
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- Inspect for damage. Service as required. Verify linkage adjustment as outlined. After servicing linkage, verify that the transmission range (TR) sensor is properly adjusted. Refer to In-Vehicle Service in this section.
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Main Controls | |
- Bolts not tightened to specification
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- Retighten bolts to specification.
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- Gaskets damaged, misaligned
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- Inspect for damage and replace.
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- Shift solenoid 2 malfunction
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- Refer to Electrical Routine No. 220.
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- D2 valve, 1-2 shift valve, 1-2 manual transition valve, intermediate clutch accumulator regulator valves, springs — stuck, damaged, missing or misassembled
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- Inspect for damage. Service as required.
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- Air bleed for shift solenoid 2 circuit damaged or missing
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- Inspect for damage. Replace case.
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- Wrong parts used in rebuild
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- Verify that proper parts were used.
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Intermediate Clutch Assembly | |
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- Air check clutch assembly as outlined in this section.
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- Inspect for damage. Service as required.
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- Friction elements worn, missing, damaged, misassembled
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- Inspect for damage. Service as required.
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- Inspect for damage. Service as required.
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- Feedbolt torque incorrect, leaks, missing
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- Inspect and retighten bolts as required.
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- Cylinder assembly outer diameter/case bore damaged, leaking
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- Inspect for damage. Service as required.
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Intermediate One-Way Clutch Assembly | |
- Cage/sprags damaged, improperly assembled on inner race
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- Inspect for damage. Service as required.
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- Improper components used in rebuild
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- Verify that proper components are used.
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