Yo Friends,
Following from 1996 Bronco/F Series Workshop Manual, partial
PINPOINT TEST C: POWER STEERING SYSTEM TESTS, F-150, F-250, F-350, F-SUPER DUTY CHASSIS CAB AND BRONCO
C1 FLOW RATE AND PRESSURE CHECK
- Remove the power steering pressure hose from the power steering pump and connect it into the appropriate adapter of the analyzer.
- Thread the other adapter of the analyzer into the power steering pump.
- Connect the analyzer to the adapters and tighten both to 20 Nm (15 lb-ft).
- NOTE: The analyzer may be connected at alternate points between the power steering pump and the steering gear.
- Add power steering fluid to the power steering pump as required.
- Startengine and run at idle for approximately 2 minutes.
- Record the flow and pressure at 74-79°C (165-175°F).
Is the pressure above 1034 kPa (150 psi)?
Yes | No |
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CHECK for worn or damagedsteering gear, restricted gear passages or restricted power steering hoses. REPAIR or REPLACE as required. | GO to C2. |
C2 FLOW RATE CHECK, GATE VALVE PARTIALLY CLOSED
- Partially close the power steering pump valve and allow the pressure to build to 5102 kPa (740 psi) for C-II pump. Record the flow at 74-79°C (165-175°F).
Is the flow rate below specifications?
C3 PRESSURE CHECK, GATE VALVE OPENED AND CLOSED
- CAUTION: Do not allow the power steering pump valve to remain closed for more than 5 seconds.
- Completely close and partially open the power steering pump valve three times.
- CAUTION: Do not allow fluid temperature to exceed 93.4°C (200°F) during the test. Allow fluid to cool to 54.4°C (130°F) before resuming test if overheating occurs.
- Record the pressure.
Is pressure within specifications?
Yes | No |
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GO to C4. | REPLACE power steering pump. |
C4 FLOW RATE CHECK, ENGINE RUNNING AT 1500 RPM
- Increase engine speed to 1500 rpm.
- Record free flow rate and compare it with the flow rate measured in Step C1.
Is the flow rate within 3.8 liters/min. (1 gallon/min.) of the flow rate measured in Step C1?
Yes | No |
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GO to C5. | REPLACE the power steering pump. |
C5 PRESSURE AND FLOW RATE CHECK, STEERING WHEEL TURNED FROM STOP TO STOP
- Turn the steering wheel from the left stop to the right stop.
- Record the pressure and the flow rate.
Is the recorded pressure approximately the same as the pressure recorded in Step C3 and does the flow rate drop below 1.9 liters/min. (0.5 gallons/min.)?
Yes | No |
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GO to C6. | Excessive internal leakage in gear. SERVICE or REPLACE steering gear. |
C6 BACK PRESSURE CHECK
- turn steering wheel slightly in both directions and release quickly while observing the pressure gauge.
Does the needle return to normal back-pressure reading and snap back as the wheel is released?
Yes | No |
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System is OK. | CHECK the column for free rotation before disassembling the gear. SERVICE the steering gear for sticking rotary valve as required. GO to C7. |
C7 BALL JOINT AND LINKAGE CHECK
- turn steering wheel slightly in both directions and release quickly while observing the pressure gauge.
Does the needle move from the normal back-pressure reading and snap back as the steering wheel is released?
Yes | No |
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System is OK. | SERVICE the front wheel spindle inner connecting rod ends or ball joints or the steering sector shaft arm drag link, as required. |
PINPOINT TEST D: POWER STEERING SYSTEM TESTS, F-SUPER DUTY MOTORHOME CHASSIS VEHICLES