AC/Heater control on '91

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

VFX_man

New member
Joined
Sep 30, 2015
Messages
3
Reaction score
0
Location
Vancouver, Canada
Hi all, having a problem where the slider that selects the "cool" or "warm" binds and will not move off of the warmer side of things . . . Any ideas on how to correct this? Not wanting to tear the dash off if I can help it. Thinking the cable is locked up, but that's just a guess.

Cheers, M

bronco_heater.1.jpg

 

miesk5

96 Bronco 5.0
Staff member
Moderator
Joined
Oct 18, 2005
Messages
9,078
Reaction score
1,037
Location
Floating in the Pacific
Yo M,

Yes it is cable operated.

http://www.chiltonlibrary.com/content/images/8492/images/84926015.gif

**

"...Some of the later control panels with knobs have mostly cables behind them, and others use more vacuum. If you get a vacuum leak, you'll lose control, just like if a cable pops loose. It's pretty easy to pull the panel out a little & inspect behind it; & If you can pull your radio out, you can look at the top of the A/C controls. Sometimes a wire from the radio gets tangled in the mechanism, and it can lock it. Or, the cables that connect the slides to the blend doors can kink or come loose. It's most common for the cable to pop out AT the blend door lever, over the passenger footwell, but that never locks the control, so it's probably not what happened in yours...." by Steve

***

***

Had issue downloading and copying this tab

It is available column document, so try and look at it in number order...

CLIMATE CONTROL—LACK OF HEATING OR Article No.

COOLING PERFORMANCE—NEW TEMPERATURE 91-19-10

DOOR CABLE ADJUSTMENT PROCEDURE—

VEHICLES BUILT FROM APRIL, 1991

• CLIMATE CONTROL—NEW TEMPERATURE DOOR

CABLE—REMOVAL, INSTALLATION AND

ADJUSTMENT PROCEDURES—VEHICLES BUILT

FROM APRIL, 1991

FORD: 1991 BRONCO, F SUPER DUTY, F-150-350 SERIES, F-47

ISSUE If the entire cable must be removed from the

A lack of heating or cooling performance may occur vehicle, proceed as follows:

because the new design temperature door is not

properly adjusted. The new design allows the cable 6. Disengage the cable wire from the temperature

to be preadjusted before installation at the assembly door crank.

plant. 7. Disengage the cable connector and wire from

ACTION the control assembly.

If service is required, refer to the following removal,

installation and adjustment procedures. INSTALLATION

REMOVAL 1. Attach the cable to the control head and the

wire coil to the temperature door crank arm. The adjustment clip is attached to a molded-in

bracket located in the upper left hand area of the 2. Align the adjustment clip with the opening in

heater core cover. The clip is retained by two tabs. the molded-in bracket as shown in Figure 1.

Special service tool (D91T-18532-A, Heater-A/C

Temperature Cable Clip Remover) or equivalent is 3. Push the clip firmly into place.

required to depress the locking tabs to allow a. Ensure that both tabs retain the clip to the removal from the attaching bracket. bracket. An audible click should be heard on

engagement.

1. Release the glove box to gain access to the

adjustment clip. b. Pull firmly on the clip to verify proper

retention of the clip.

2. Position the removal tool (D91T-18532-A) over

the bracket and clip as shown in Figure 1. ADJUSTMENT

3. Align the opening in the removal tool with the If the temperature door cable requires adjustment, retaining tabs, which project through the proceed as follows: bracket, and pull back firmly. This will depress

the locking tabs but will not disengage the clip

from the bracket. 1. Release the glove box to gain access to the

adjustment clip.

4. While maintaining the pull on the tool, pull the

clip away from the bracket with the other hand. 2. Pull back on the white lever of the adjustment

clip, Figure 2.

5. Examine the adjustment clip for damage during

3. With the tab held back... removal. If one or both tabs are broken or no

longer spread away from the body of the clip,

replace the clip (F1TZ-14A163-D).

PAGE 1

***

Maybe temp blend door is jammed or loose & flopping around on its own. The easiest way to see it is to fully lower the glove box, pull the ~8 screws from the heater core cover, & look inside to the L (driver's side). You'll see the cable & control lever (in top L of 2nd pic) as soon as you fold the glovebox down, so inspect it first. The 3rd shows the whole cover - it's the large section in the top center with tiny white numbers inked near its bottom edge. The cables are visible, too.

right-kick-modules.jpg

http://www.supermotors.net/registry/media/72422

 

miesk5

96 Bronco 5.0
Staff member
Moderator
Joined
Oct 18, 2005
Messages
9,078
Reaction score
1,037
Location
Floating in the Pacific

fordblood

New member
Joined
Nov 29, 2014
Messages
53
Reaction score
2
Sometimes, especially when you have an aftermarket stereo, a wire can make it way down there and get things jammed up. Had to fix this on mine when I bought the truck.

 

Members online

No members online now.

Latest posts

Forum statistics

Threads
22,666
Messages
136,900
Members
25,362
Latest member
Wihill
Top