yo Ed,
Sorry for the delay; Comcast finally figured that their underground cable box next to the Lake here really wasn't a good idea!
So, they pulled it all out, thru the wookds all the way to granny's house.. but never came back..lol; So I am on da road and won'r have *** PC cable access for awhile; or maybe never again...
Look at this instead of touching the PCM
DTC P0420 Catalyst System Efficiency below Threshold (Bank 1); Symptoms, Causes & Possible Solutions;
Damaged or leaking exhaust manifold / catalytic converter / exhaust pipe
Source: by obd-codes.com at http://www.obd-codes.com/trouble_codes/generic/p0420-catalyst-efficiency-below-threshold-bank-1.php'>http://www.obd-codes.com/trouble_codes/generic/p0420-catalyst-efficiency-below-threshold-bank-1.php
& then;
DTC P0420 - Catalyst System Efficiency Below Threshold (Bank 1); "...( Indicates Bank 1 catalyst system efficiency is below the acceptable threshold;
Use of leaded fuel
Damaged HO2S
Malfunctioning ECT (
were both KOEO and KOER tests done so this can be ruled out since there isn't a DTC for the ECT?)
High fuel pressure
Damaged exhaust manifold
Damaged catalytic converter
Oil contamination
Cylinder misfiring
Downstream HO2S wires improperly connected
Damaged exhaust system pipe
Damaged muffler/tailpipe assembly
******** spark timing
Compare HO2S upstream & downstream switch rate. Under normal closed loop fuel conditions, high efficiency catalysts have oxygen storage which makes the switching frequency of the
downstream HO2S quite slow compared to the upstream HO2S. As catalyst efficiency deteriorates, its ability to store oxygen declines and the downstream HO2S signal begins to switch more rapidly approaching the switching rate of the upstream HO2S. Once beyond an acceptable limit the DTC is set.
Source: by slingblade
--------------
I can't copy the all da possible reasons / info @ http://www.obd-codes.com/trouble_codes so go thru the eziest and cheapest tests first by slingblde and them, such as checking for an exhaust leak(s)
For the CAT leak - look at the air tube to da cat from the Air Injection Systems check valve behind engine near firewall; the valves and it's tubing rust out .. mine ck valve rusted out @ 70k miles;; esp listed for an exh leak sound while aceelerating.
Ck O2 sensor(s0 Wiring and connectors; corrosion. shorting out
Identification & Location; "...Regardless of how the engine is mounted in the vehicle, conventional or transverse, the HO2S naming convention stays the same in relationship to engine banks 1 and 2.
Bank 1 will always be the bank containing the #1 cylinder (Passenger Side). Bank 2 is the driver's side. Sensor 1 is da upstream sensor, between the engine & the catalytic converter.
Sensor 2 (DOWNSTREAM) is after the converter (it is actually monitors the catalytic converter's eficiency)
See Fig. 1 in TSB 01-9-7..."
Source: by miesk5
Location in Exhaust System Parts Break-Out Diagram in 96 5.0 & 5.8; "...HEGO=Heated Exhaust Gas Oxygen; sensor=HO2;S Your truck has 3. The front ones are labelled "F" in this diagram, & the rear one is unmarked directly below "4"..."
Source: by Steve83 (Steve, That dirty old truck) at
http://www.supermotors.net/registry/media/72365_1
==============
DRIVEABILITY - HO2S (HEATED OXYGEN SENSOR), CATALYST, AND FUEL SYSTEM MONITORS - SERVICE TIPS - OBD II VEHICLES ONLY - 96 Bronco, TSB 01-9-7
Source: by Ford via v8sho.com @
http://www.v8sho.com/SHO/TSB0197HO2SServiceTips.htm
See DTC and Diagram; acronyms snd abbreviations for all this stuff.
======
Air Inlet Tube Location at Catalytic Converter in Exhaust System Parts Break-Out Diagram in 96 5.0L & 5.8L & F-150, F-250, F-350 Regular Cab, SuperCab and Chassis Cab, 4x2 and 4x4, 4.9L SFI, etc..; use your Browser's SEARCH (or FIND) function to locate what you seek in each Diagram, such as
Air Inlet
Source: by Ford via thedieselstop.com @
http://www.thedieselstop.com/faq/9497faq/maint/stj/stj90015.htm
Let's see if I can post the image here; if not go to the site and view it;
Item Part Number Description
1 5F250 Catalytic Converter Assembly
2 391104-S2 Stud, Catalytic Converter-to-Exhaust Manifold
3 375636-S309 Nut, Catalytic Converter-to-Exhaust Manifold
4 9J454 Air Inlet Tube