WaterPump/ValveCover/Upper+LowerIntakeManifoldGaskets

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coolio2281

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its been a while since ive been on here, busy with school and what not. ive been needing to replace my water pump for quit a while along with my lower intake manifold gasket has been leaking oil and coolant. got the water pump powersteering pump fan clutch ac compressor all removed broke one bolt on the top of the water pump. as far as the manifold, got the upper and lower removed along with injectors fuel rail ect. i did find some oil that has been mixed with coolant in a cooling passege for the head. the oil in the crankcase wasnt bothered by it, so hopefully i fix it with the gasket replacement.

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OP
OP
C

coolio2281

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Does Anyone know the bolt pattern for the intake manifold? and torque specs i have a chilton manual but iam at home right now and my truck and the manual is in ohio ill be working on it this weekend once iam off work. just wanna make sure i have everything before i head over there and start working on it, thanks guys

 

miesk5

96 Bronco 5.0
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yo C,

This is by Chilton

Torques

http://content.chiltonsonline.com/content/images/8492/images/84923235.pdf

more for other parts;

http://content.chiltonsonline.com/content/images/8492/images/84923237.pdf'>http://content.chiltonsonline.com/content/images/8492/images/84923237.pdf

http://content.chiltonsonline.com/content/images/8492/images/84923237.pdf

http://content.chiltonsonline.com/content/images/8492/images/84923233.pdf

http://content.chiltonsonline.com/content/images/8492/images/84923234.pdf

Lower Intake Manifold

To install:

9.Clean and inspect the mounting surfaces of the heads and manifold.

10.Apply a 1/16 in. (1.5mm) bead of RTV sealer to the ends of the manifold seal (the junction point of the seals and gaskets). Install the end seals and intake gaskets on the cylinder heads. The gaskets must interlock with the seal tabs.

11.Install locator bolts at opposite ends of each head and carefully lower the intake manifold into position. Install and tighten the mounting bolts and studs to 23-25 ft. lbs. (31-34 Nm).

12.Install the lower intake manifold assembly. Install the intake manifold mounting bolts and studs. Pay attention to the location of the bolts. Install the air cleaner mounting bracket.

13.Install the heater outlet hose at the intake manifold.

14.Install the bypass hose.

15.Install the upper radiator hose.

16.Connect the fuel supply and return lines at the fuel rails.

17.Connect the injector wiring harness from the main harness assembly. Install the ground wire from the intake manifold stud.

18.Engage the electrical connectors at the engine, coolant temperature sensor and sending unit, at the air charge temperature sensor and at the knock sensor.

19.Install the distributor assembly, cap and wires.

20.Fill the cooling system.

--

Lower intake manifold and throttle body for the 5.0L and 5.8L engines, except Lightning

http://content.chiltonsonline.com/content/images/8492/images/84923058.pdf

To install:

10.Position a new mounting gasket on the lower intake manifold.

11.Install the upper intake manifold and throttle body as an assembly. Install the upper manifold retaining bolts and install the bolt at the upper intake support bracket. Mounting bolts are torqued to 12-18 ft. lbs. (16-24 Nm).

12.Connect the EGR tube at the EGR valve.

13.Install the two canister purge lines at the fittings at the throttle body.

14.Connect the PCV system hose at the fitting at the rear of the upper manifold.

15.Connect the upper manifold vacuum lines at the vacuum tree. Install the vacuum lines at the EGR valve and fuel pressure regulator.

16.Install the throttle bracket on the intake manifold. Connect the throttle linkage at the throttle ball and the AOD transmission linkage at the throttle body.

17.Engage the electrical connectors at the air bypass valve, throttle position sensor and EGR position sensor.

18.Install the air cleaner.

Upper intake manifold and throttle body for the 5.0L and 5.8L engines, except Lightning

http://content.chiltonsonline.com/content/images/8492/images/84923057.pdf

Does Not give sequence

==

This is by http://www.fixya.com/cars/t3548997-off_intake_manifold

131A37C.gif


Intake manifold bolt torque sequence—5.8L engine

To install:

Clean all gasket mating surfaces. Apply a 1/8 in. bead of silicone sealer to the points where the cylinder block rails meet the cylinder heads.

Position new seals on the cylinder block and new gaskets on the cylinder heads with the gaskets interlocked with the seal tabs. Make sure the holes in the gaskets are aligned with the holes in the cylinder heads.

Apply a 3/16 in. bead of sealer to the outer end of each intake manifold seal for the full width of the seal.

Using guide pins to ease installation, carefully lower the intake manifold into position on the cylinder block and cylinder heads.

After the intake manifold is in place, run a finger around the seal area to make sure the seals are in place. If the seals are not in place, remove the intake manifold and position the seals.

Make sure the holes in the manifold gaskets and the manifold are in alignment. Remove the guide pins. Install the intake manifold attaching bolts and tighten, in sequence, to 23-25 ft. lbs. (31-34 Nm).

Install the water pump bypass hose on the thermostat housing. Connect the upper radiator hose and the heater hose. Install the carburetor fuel line.

Install the distributor, aligning the distributor housing and rotor with the marks that were made during removal. Install the distributor cap. Position the spark plug wires in the harness brackets on the rocker arm cover attaching stud and connect the wires to the spark plugs.

Connect the crankcase vent tube. Connect the coil wire and primary wiring connector.

Connect the accelerator cable and cable bracket. Connect the throttle valve rod and the cruise control linkage, if equipped.

Attach all electrical connections and vacuum lines detached during removal. Fill the cooling system.

Connect the negative battery cable, start the engine and check for leaks. Adjust the ignition timing and connect the vacuum hoses to the distributor.

Operate the engine at fast idle. When engine temperatures have stabilized, tighten the intake manifold bolts to 23-25 ft. lbs. (31-34 Nm).

Connect the air cleaner and intake duct assembly and the crankcase vent hose.

==

 
OP
OP
C

coolio2281

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i need help finding some parts...i broke the clip off the throttle cable assembly that sits on top of my upper intake manifold. i broke the clip that clips on. not the slid through clip. if you went out and looked at yours you would know exaclty what i mean. another part iam looking for in the coolant diverter peice that sits just about the thermostat housing. it routes the coolant from there to the heater core. mine has rusted out. thanks. ive searched everwhere and i cannot find either peice

 

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