switching fuel pumps

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KeArBy

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I just recently purchased an 88" bronco and my buddy put a 289 in it with a Holley 4 barrel on it and I was wondering how I could switch it from EFI to carburated... it has the fuel pump on the motor but, they had an electronic one hooked up to it for a bit but im wanting to know if I can just hook the hoses up from the gas tank and run them to the one on the motor and would it push to much pressure that it would flood out. Thank you

 

miesk5

96 Bronco 5.0
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yo,

the in-tank pump puts out 39-40 something psi and is too much for the carb

What carb make and model?

Pump should be an electric mounted near tank

=========

Some tips by Bronco85:

"...Put it close to the tank.

Put a good pressure regulator on it with a return line as well. That will help if you have issues with it running rich, or a pump that flows too much

hose from tank to "in" on pump

out of pump to "in" on filter, mounted on driver side frame rail

out of filter to "in" on regulator,

1 hose out of reg. to carb inlet..."

==================

and use a lot of this info from Holley®such as;

"PUMP MOUNTING AND INSTALLATION:

The best location for mounting any electric fuel pump is the rear of the vehicle, near the fuel tank and in a position even with or below the bottom of the tank, allowing the fuel to be gravity fed to the pump. The pump should be mounted on a solid member, such as the chassis, with the pump outlet pointing forward or upward. Avoid exposure of the pump and fuel lines to moving parts and to any hot areas, the exhaust manifold. The pump should not be mounted in an enclosed area, such as the vehicle’s trunk. Follow the steps below for mounting the pump.

WARNING! THE PUMP MUST BE PLACED WHERE INTERFERENCE BETWEEN THE VEHICLE’S BODY AND ITS CHASSIS MOVEMENT IS AVOIDED. THE PUMP AND ITS CONNECTING HOSES MUST NOT BE SUBJECTED TO LOW GROUND CLEARANCE, WHERE ANY FLYING ROCKS OR ROAD DEBRIS CAN CAUSE DAMAGE. FAILURE TO AVOID THESE HAZARDS WILL LEAD TO PUMP DAMAGE, WHICH COULD RESULT IN FIRE AND/OR PROPERTY DAMAGE, SERIOUS INJURY, AND/OR DEATH.

1. Select a mounting site as close as possible to the fuel tank and away from possible sources of heat as detailed previously.

2. A template of the pump mounting holes is included on the last page. Use the included paper template and drill (4) ¼ holes.

3. Mount the pump (outlet pointing forward) using (4) ¼ bolts (bolts not included).

NOTE: To ensure pump life and flow efficiency, a 100 micron pre-filter must be installed between the tank and the pump inlet. The filter should be supported in such a manner that it does not hang from the fuel lines. Pre and Post filters can be mounted directly to the pump if space allows.

4. Install the recommended AN fuel fittings. (Refer to the chart on page 1 for minimum recommended fuel fitting and hose size)

5. Connect the fuel supply line from the tank to the pre-filter and then to the inlet port of the pump. Connect the main fuel feed line to the outlet port of the pump, then to the post filter. See Figures 1a and 1b.

NOTE: Avoid unnecessary restrictions, such as sharp bends and undersized fuel fittings and hoses. Avoid routing fuel lines in areas that would cause chafing. All fuel line connections must be leak proof.

WARNING! IF SPLICING INTO EXISTING FUEL LINES, USE EXTREME CARE TO AVOID CONTAMINATING THE LINE WITH RUBBER OR METAL SHAVINGS, AS THIS WILL DAMAGE THE PUMP. IF THE FUEL LINE HAS BEEN CUT, IT IS ESSENTIAL THAT IT BE CLEANED TO ENSURE THAT NO METAL OR RUBBER PARTICLES ENTER THE FUEL SYSTEM. THIS IS PERFORMED BY BLOWING THE LINE CLEAN WITH COMPRESSED AIR. HOLLEY DOES NOT RECOMMEND THE PROCEDURE WHERE THE COIL WIRE IS DISCONNECTED, THE ENGINE IS CRANKED, AND THE FUEL IS COLLECTED IN A CONTAINER. SPARKING CAN OCCUR DURING THIS PROCEDURE, WHICH MAY RESULT IN A FIRE AND/OR EXPLOSION.

WARNING! DO NOT OVER TIGHTEN THE FITTINGS ON THE FUEL PUMP. TORQUE the fittings in the pump as follows. (-8AN to 270-300 in./lbs. and -6AN to 150-170 in./lbs.)

USING A FUEL PRESSURE REGULATOR WITH A FUEL PUMP:

NOTE: A return style fuel pressure regulator is required for use with the Holley HP fuel pumps. Please refer to the chart on page one for recommended fuel pressure regulators. Refer to figures 1a,and 1b,for recommended plumbing scenarios. .

NOTE: Refer to the installation instruction included with the fuel pressure regulator for steps on mounting and adjustments

NOTE: Depending on your application, choose one of the following examples:

WARNING! USE A MINIMUM OF 12 GAUGE WIRE. BE SURE TO CRIMP OR SOLDER ALL CONNECTORS SECURELY AND CLEAN ANY AREA WHERE GROUND LEADS WILL BE FASTENED. FAILURE TO USE THE MINIMUM WIRE GAUGE COULD RESULT IN A PUMP MALFUNCTION AND/OR ELECTRICAL FIRE, RESULTING IN PROPERTY DAMAGE, SERIOUS INJURY, AND/OR DEATH.

There are 2 methods to wire the pump: (1) To wire the fuel pump with a relay. (2) To wire the fuel pump with an oil pressure safety switch and relay.

"...WIRING THE FUEL PUMP WITH A RELAY:

NOTE: You will need Holley Fuel pump relay kit P/N 12-753 or equivalent 4-wire relay.

1. Disconnect the cables from the battery.

2. Mount relay on firewall of engine compartment or other suitable location using a sheet metal *****.

WARNING! Before punching or drilling a hole in the firewall, make sure you know what is on the other side to avoid puncturing equipment such as heater cores, air-conditioning system equipment, hoses, or wiring.

3. Plug the fuel pump relay harness into the relay, until it locks into place.

4

4. If using a Holley relay, connect the black wire of the relay harness to a good clean ground using 12 gauge wire.

5. Connect the Green/Black wire of the relay harness to a switched 12V source.

6. Connect one of the red wires of the relay harness to the positive wire (red wire) of the fuel pump.

7. Connect the black wire of the fuel pump to a good clean chassis ground using a ring terminal.

8. Attach the in-line fuse holder to the remaining red wire. After attaching the fuse holder, insert a 25A fuse and connect to the positive side of the battery using 12 gauge wire.

9. Reconnect the battery cables.

2) WIRING THE FUEL PUMP WITH AN OIL PRESSURE SAFETY SWITCH AND RELAY:

One method is to wire the pump to a switched 12-volt source (providing power only when the engine is running) located at the vehicle’s electric panel. To ensure this condition, the installation of a Holley 12-810 oil pressure safety switch is recommended for installation into the wiring circuit. This will ensure that the pump will not continue to operate after the engine is shut off and/or when the key is left in the “ON” position. If the pressure switch is to be used, follow the installation instructions as outlined below (refer to Figure 3). Use 12 gauge wire for power (BAT+) and ground wires.

1. Disconnect the cables from the battery.

2. Remove the original equipment oil pressure switch and retain.

3. ***** a 1/8” pipe ****** into the hole from which the original pressure switch was removed. Use any suitable thread sealant on all fittings, taking care to avoid any excess that might contaminate the engine.

4. ***** a 1/8” pipe tee onto the ****** and position it in a manner to facilitate the installation of the original oil pressure switch and the new oil pressure safety switch in the remaining two holes.

5. ***** in the two switches and reconnect the lead to the original equipment oil pressure switch.

NOTE: The pump oil pressure switch will normally have three terminals marked: C (common), NC (normally closed), and NO (normally open).

6. Mount relay on firewall of engine compartment using a sheet metal *****.

WARNING! Before punching or drilling a hole in the firewall, make sure you know what is on the other side to avoid puncturing equipment such as heater cores, air-conditioning system equipment, hoses, or wiring.

7. Plug the fuel pump relay harness into the relay, until it locks into place.

8. Connect the black wire of the relay harness to a good clean ground using 12 gauge wire.

9. Connect the Green/Black wire of the relay harness to the terminal marked “C” on the oil pressure safety switch.

10. Connect one of the red wires of the relay harness to the positive wire (red wire) of the fuel pump.

11. Connect the black wire of the fuel pump to a good clean chassis ground using a ring terminal

12. Attach the in-line fuse holder to the remaining red wire of the relay harness. After attaching the fuse holder, insert a 25A fuse and connect to the positive side of the battery using 12 gauge wire.

13. Connect the terminal marked “NO” of the safety switch to a switched 12V source..

14. Connect the terminal marked “NC” of the safety switch to the starter terminal that’s hot (12V) during cranking only.

15. Reconnect the battery cables."

=

One source:

JEGS Performance Products #555-15913 Electric Fuel Pump

Street

95 GPH

Gasoline Only

Pre-set to approximately 6.5 psi

Was: $79.99 Now: $69.99 Ships Monday

"...Draws only 4 amps at full load. Ports are machined for 3/8" NPT fittings. We include a 555-15912 regulator with the 105 GPH pump. Includes mounting bracket and hardware. Not for use with fuel injection systems."

Install Info;

http://www.jegs.com/InstallationInstructions/500/555/555-10564.pdf

 

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