You seem to be close to the problem. An electrical system with gagues has a couple of things to check in the 12v power distribution:
1. would be the fuseable link that is on the starter solinoid. It connects to a black with orange stripe wire. From there it connects to two different points which make up the shunt system for the Ammeter then to a yellow wire to connector C610 (located bel;ow the voltage regulator) . From that point it connects to two fusable links which feed the hot all the time functions and the other feeds the stuff that is only hot in Run or Accessory. Fusable links are kind of freaky when they start to fail but not high on the list here of possible failing components. The connnector should be taken apart and cleaned add some dialectric grease after cleaning to make it easier to get apart and make a good weather seal.
2. The voltage regulator might be a possible culpret. It is not involved except when the truck is running.
3. The connection from the battery to the start solinoid.
4. The ground cable connections from the battery to the engine block. Check and clean the connection at both ends. I think you said you replaced this cable.
5. The ground strap from the rear of the intake manifold to the firewall. I have actually replaced the original ***** attachment on mine witha grounding bolt (available from an electrical supplier).
6. The main grounding connections for the instruments, tail gate window, etc.
(G701, G801, G802)
G701 is located behind the instrument panel near the right hand side of the radio.
G801 is located on the Left hand inner fender behing the headlights.
G802 is located on the right hand inner fender behind the headlights.
I'm going to try to scan in two diagrams, oneshowing the ground connections, one showing charge and power distribution and attach them in my next post.
Good luck,
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